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Battery guide

How to choose battery capacity, what sets AGM, gel, and LiFePO4 technologies apart, how to properly charge and store a battery — plus answers to the most frequently asked questions.

Step one

How to choose battery capacity

Quick formula: add up the power (W) of each device times its daily operating hours to get your requirement in Wh. Divide by the battery voltage (usually 12V) to get the Ah you need. Leave a margin: AGM/gel batteries shouldn't be discharged below 50% capacity, while LiFePO4 handles discharge down to 80–90% well — so for the same usable capacity, a LiFePO4 battery can physically be smaller.
Step two

AGM, gel, or LiFePO4?

Technology Cycles at 50% DOD Weight Deep discharge Best use
AGM 200–400 Higher Poorly tolerated Starting, float duty, UPS
Gel 400–600 Higher Well tolerated Cyclic use, solar power
LiFePO4 4000–6000 Low (~1/3 of AGM weight) Very well tolerated (up to 80–90%) Camper, boat, long-term use

A single LiFePO4 battery can outlast several sets of lead-acid batteries in terms of cycles — so despite the higher upfront cost, it often turns out cheaper in the long run.

Step three

How a battery is built

Lead-acid (AGM / GEL / PB / EFB)

Same core — electrolyte and construction differ

Inside each of them are lead plates (grids coated with lead paste, alternating positive and negative) submerged in electrolyte — dilute sulfuric acid. Between the plates lies a porous separator, which prevents short-circuiting while still letting ions through. The whole assembly is sealed in a case with safety valves that vent excess gas (hence the name VRLA — Valve Regulated Lead-Acid).

What sets the individual types apart is mainly the form of the electrolyte: in flooded batteries (PB) it's liquid and flows freely around the plates (hence the need to top up water); in AGM it's absorbed into a glass-fiber mat compressed between the plates (capillary effect — maintenance-free, spill-resistant); in GEL it's turned into a gel with a silica additive (even better resistance to shocks and tilting); in EFB the plates and fleece separator are reinforced to better withstand frequent, shallow cycles (e.g. start-stop in cars).

LiFePO4

A different chemistry — lithium cells instead of lead plates

A single LiFePO4 cell consists of a cathode made of lithium iron phosphate coated onto aluminum foil, an anode made of graphite coated onto copper foil, and a thin polymer separator that lets lithium ions through while blocking electrons. The whole assembly is soaked in electrolyte — a lithium salt dissolved in an organic solvent — and wound or stacked in layers inside a sealed case (cylindrical or flat, so-called prismatic).

The crystal structure of iron phosphate is exceptionally thermally stable, which is why LiFePO4 is considered the safest of the widely used lithium chemistries — it's much harder to push into uncontrolled overheating (so-called thermal runaway) than, say, the cobalt cells used in laptops or phones. A BMS (Battery Management System) watches over every cell — electronics that balance the voltage of individual cells and cut off the battery in the event of overcharging, a short circuit, or overheating.

Did you know… a single LiFePO4 cell is nominally only 3.2V. To get the familiar "12V battery," the manufacturer connects 4 cells in series inside one case (4 × 3.2V ≈ 12.8V), and "24V" is already 8 cells. That's exactly the same series-connection principle we cover in the next section, Series and parallel connection — just on a smaller scale, inside one case, instead of two separate batteries joined by a cable. The BMS inside makes sure all 4 (or 8) cells charge and discharge evenly.
Step four

Series and parallel connection

Series connection

Voltage adds up — capacity stays the same

2× input12V · 100Ah result24V · 100Ah

You connect the "−" of the first battery to the "+" of the second (a bridge in the middle), and connect the remaining free terminals — the "+" of the first and the "−" of the second — to the load or charger. Two 12V/100Ah batteries give you 24V this way, with capacity unchanged at 100Ah. This is how 24V systems are built from 12V batteries.

Connect batteries with the shortest cable possible.

Every few charges, we recommend disconnecting the batteries from the series/parallel bank and charging them separately to full — this extends their service life.

Parallel connection

Capacity adds up — voltage stays the same

2× input12V · 100Ah result12V · 200Ah

You connect all the "+" terminals together and all the "−" terminals together (two shared buses). It's best to take the power for the load or charger diagonally — the "−" from one battery and the "+" from the other (marked with a dot on the diagram) — this way both batteries share the load more evenly than drawing current from a single cell. Two 12V/100Ah batteries give you 12V this way, with 200Ah capacity.

Always connect identical batteries — same model, capacity, age, and state of charge. Mixing different cells in one bank leads to uneven loading, faster wear on the weaker battery, and in extreme cases overheating. Connect LiFePO4 batteries in series/parallel only when the manufacturer allows it — some models with a built-in BMS aren't designed for banking and require a version dedicated to bank operation (or an external BMS managing the whole string).
Also check the thickness (cross-section) of the cable connecting the batteries — too thin a cable at high current heats up and creates a fire risk. Approximate cross-section by current (short inter-battery connections, copper wire):
Current 10A 20A 30A 50A 70A 100A
Cable cross-section 1.5–2.5 mm² 4 mm² 6 mm² 10 mm² 16 mm² 25–35 mm²

These are approximate values for short (up to ~50 cm) inter-battery connections. For longer cable runs (e.g. to a distribution panel, charger, or load), choose a thicker cross-section to limit voltage drop — use a cable cross-section calculator or the wire manufacturer's table for the specific length.

Step five

How to properly charge a battery

Check the charging time calculator
Step six

Storage and maintenance

Step seven

Battery operating temperature

Temperature Available capacity / power Effect on lifespan
Below 0°C AGM/GEL: drops to ~70–80%. LiFePO4: power heavily limited, charging usually blocked Charging a frozen battery (esp. LiFePO4) can permanently damage it
-20 to -25°C AGM/GEL: drops to as little as 50–60% Deep frost accelerates plate degradation
20–25°C (optimal) Full, rated capacity Longest lifespan
Above 25°C Briefly somewhat higher capacity (lead-acid) Lifespan can be cut in half for every 8–10°C rise

That's why mounting a battery near an engine, a heater, or a sun-exposed locker on a boat is often a worse idea than it seems — even if the battery "works," at high temperature it loses service life much faster than in a cooler, well-ventilated spot.

Questions and answers

Frequently asked questions

It depends on the technology: AGM typically handles 200–400 cycles at 50% discharge, gel batteries 400–600 cycles, and LiFePO4 as many as 4000–6000 cycles. In practice, a standard lead-acid battery lasts 3–5 years, while LiFePO4 can serve several times longer.

We advise against it. LiFePO4 batteries require a dedicated charging profile with a BMS activation stage and a different final voltage than lead-acid batteries. A charger without a lithium mode may fail to fully charge the battery or cause damage — always use a multi-stage charger with a profile dedicated to LiFePO4.

The most common symptoms are weaker starting, dim or flickering lights, unstable electronics, and faster discharging than before. It's worth periodically checking the voltage with a multimeter — a fully charged 12V battery should read about 12.5–12.85V at rest.

The BMS (Battery Management System) is electronics that protect lithium cells from overcharging, overheating, or short circuits. If a battery is deeply discharged, the BMS can go into sleep mode — dedicated lithium chargers have a first stage that "wakes up" the BMS with a low current before the actual charging current flows.

An ordinary charger supplies a fixed current/voltage regardless of the battery's state, risking overcharging. A multi-stage charger automatically moves through successive phases (including desulfation, main charge, absorption, and float), adapting its parameters to the current state of charge — this charges faster and more safely, extending the battery's service life.

No. A starter battery delivers a short, very high current to start the engine and spends most of its time fully charged. A deep-cycle battery (e.g. GEL, LiFePO4) is designed for repeated, prolonged discharging and charging — it performs well in campers, on boats, or in solar installations.

In a dry, ventilated place at 5–20°C, ideally fully charged. Every 4–6 weeks it's worth running a float charge (8–12h) to prevent deep self-discharge and plate sulfation in lead-acid batteries.

Yes, provided it's a multi-stage charger with a float mode — once charged, it automatically switches to a low maintenance current and protects against overcharging. Don't leave an ordinary charger connected unattended for extended periods.

For a typical compressor fridge in a camper/caravan, a good starting point is a 110–120 Ah battery — it will cover the fridge and minor electronics for a weekend without recharging. It's worth calculating the exact value based on your devices' actual power draw — see the "Choosing capacity" section above.

Not sure which model to choose?

Get in touch with us or browse the full range of Toyama batteries and chargers — we'll recommend the best solution for your application.

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